Machine builders must provide maintenance instructions with their machines, which may include Logout/Tagout procedures. Lockout/Tagout can be a life-saver in maintenance operations, preventing many maintenance-related accidents, whether the MRO activities are outsourced or organised internally. While Lockout/Tagout is very successful, it does require intense preparation to implement. Based on worldwide experience, Brady can help implement best practice lockout/tagout programmes.
One of the biggest challenges in implementing Lockout/Tagout is writing machine-specific procedures that ensure the isolation of the complete energy supply to a specific machine. These procedures need to be complete and understandable and will require internal discussion, approval and communication to employees involved. Brady can send engineers to a company's premises to write machine-specific procedure proposals for the customer's evaluation. While writing machine-specific lockout procedures based on best practices, Brady engineers will identify all energy supply points to make sure no energy can reach machines under maintenance.
Machine-specific procedures often follow an approval process by internal stakeholders. Brady proposes the LINK360 software to easily introduce, approve or edit, scale and communicate Lockout/Tagout machine-specific procedures. With the award-winning LINK360 software, a safety procedure roll-out in multiple sites - or even across country borders - can be very straightforward.
Using a tablet or smartphone on site, energy point and machine pictures can be uploaded in LINK360 for use in the procedure communication, supporting maintenance professionals to quickly find energy points that need to be locked out.
Brady also provides training modules for maintenance professionals and all stakeholders involved. While affected maintenance professionals may need hands-on training, other employees must be made aware of the safety procedures to follow and the importance of operational Lockout/Tagout devices to ensure no one attempts removal out of procedure.
Based on approved machine-specific procedures, Brady can suggest which Lockout/Tagout hardware is needed to successfully increase maintenance safety. Padlocks and key-systems are available for most industrial contexts, and lockout devices can be selected based on the energy supply points identified in facilities. The machine-specific procedures provide insight in what is needed and allow for the efficient purchase and use of Lockout/Tagout hardware.
Lockout/Tagout has proven very successful and has prevented injuries connected with maintenance such as fractures, lacerations, amputations, burns and shocks in industries all over the world. The procedure involves the isolation and inoperability of the energy supply to industrial machinery during maintenance.
Contact Brady at [email protected] for a one-month free trial of the award-winning LINK360 Safety Software, or visit www.bradyeurope.com/lotoservices for more information.