Posted to News on Thursday, August 10, 2017 Share:

How to manage cables on robotic systems more reliably

In a video from igus, Justin Leonard, igus e-chain director, examines the issues that can occur with traditional corrugated tube, cable and hose management systems used on robots and explains how they can be overcome by replacing them with energy chains.

Corrugated tubing is the default cable management system used on robot arms as it can stretch to accommodate complex movements. One of the problems that can occur is that the cables and hoses inside the tubing undergo enormous strain, which can cause damage and lead to intermittent faults. Another limitation to corrugated tubing is that twisting, normally at axis 6, can lead to the corrugated tube splitting, leaving the cables and hoses exposed and therefore prone to damage. In the worst case scenario, the corrugated tubing can rupture completely.

The circular link-by-link construction of the igus triflex R energy chain system overcomes these issues. Each link has a defined minimum bend radius stop, which prevents the cables bending too tightly. The ball-and-socket connection system enables easy lengthening and shortening of the energy chain. Unlike corrugated tubing, the connection system stops the energy chain from stretching, which prevents damage to the cables and hoses. The torsion stop feature on the energy chain prevents over-twist of the hoses, which can lead to restricted fluid flow.

To find out more about the benefits of using the triflex R energy chain system over traditional corrugated tubing, please watch the video at www.igus.co.uk/webinarrobotcable.

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Carbon-fibre linear guide is ultra light and non-magnetic
Posted 5 years ago

e-skin: lightweight, versatile alternative to corrugated tubes
Posted 5 years ago

Energy supply system turns 20× around its axis
Posted 5 years ago

Extended iglidur tribo-tape range for automotive applications
Posted 5 years ago

Guidelite plus: the all-plastic guide trough system
Posted 5 years ago

igus introduces twisterband HD
Posted 5 years ago

iglidur L500 - self-lubricating high-speed runner
Posted 5 years ago

A-to-Z of iglidur self-lubricating plain bearings
Posted 5 years ago

igus e-chains help keep frost at bay
Posted 5 years ago

triflex R assembly from igus
Posted 5 years ago

'Porton Man' testing robot uses iglidur X plain bearings
Posted 5 years ago

igus readychains direct to your machine
Posted 5 years ago

guidelok slimline P: lightweight vertical energy chain system
Posted 5 years ago

Coping with cables on multi-axis robots
Posted 5 years ago

3D print filament and printing service from igus
Posted 5 years ago

Introducing e-spool power from igus
Posted 5 years ago

igus helps Formula Student racing team feed its need for speed
Posted 5 years ago

New tribo-tape developments from igus
Posted 5 years ago

igus products for extreme conditions at Offshore Europe 2015
Posted 5 years ago

Quick e-chain installation with zipper - watch the video
Posted 5 years ago

Your chance to see new gantries for XY, XZ and XYZ applications
Posted 5 years ago

e-spool power makes light work for lighting beams
Posted 5 years ago

igubal spherical bearings are quick and easy to install
Posted 5 years ago

How to change an e-spool spring
Posted 5 years ago

Robolink D: direct drive robotic arms from igus
Posted 5 years ago

How to assemble the igus e-spool
Posted 5 years ago

igus dryspin lead screw drives for high efficiency and low noise
Posted 5 years ago

CAT5/6/6A/7 Ethernet cable standards supported for energy chains
Posted 5 years ago

Key product highlights for igus at Hanover
Posted 5 years ago

igus to showcase polymer materials at PDM 2015
Posted 5 years ago

Special assembly tool for internal separators
Posted 5 years ago

Industry 4.0: realising the revolution, cables and energy chains
Posted 5 years ago

igus low-friction tribo tape improves endurance race reliability
Posted 5 years ago

drylin E flat gantry for test, measurement and labelling
Posted 5 years ago

Major investment in plain bearings by igus
Posted 5 years ago

Assembly tool for E2/000 e-chains
Posted 5 years ago

Easy assembly of chip-proof e-chain
Posted 5 years ago

igus igubal spherical bearing improves quickshift gearchange
Posted 5 years ago

drylin E gantries from stock for XY, XZ and XYZ applications
Posted 5 years ago

magsnap magnetic adapter keeps energy chains on track
Posted 5 years ago

Quick assembly tools for E4 e-chains
Posted 5 years ago

robolink drive units for articulated joints
Posted 5 years ago

Fast cable selection with readycable product finder
Posted 5 years ago

Video shows how to set up the igus PPDS
Posted 5 years ago

Offset adjustment for energy chains with FTA
Posted 5 years ago

robolink helps robots break free
Posted 5 years ago

Maintenance-free, quiet, clean and hygienic positioning systems
Posted 5 years ago

Products to help the medical industry from igus
Posted 5 years ago

guidefast: the quick e-chain trough for indoor cranes from igus
Posted 5 years ago

Best of robolink from igus
Posted 5 years ago

igus polymer products for medical applications at Medtec UK
Posted 5 years ago

igus announces manus awards 2015 are open for entries
Posted 5 years ago

Chainflex ASI bus cable for dynamic machinery applications
Posted 5 years ago

igus to focus on optimised production processes at show
Posted 5 years ago

"˜iglidur on tour' car completes UK leg
Posted 5 years ago

Square profile linear guide with adjustable clearance from igus
Posted 5 years ago

Considering the lengths of linear tables
Posted 5 years ago

drylin room gantry for 3D movements
Posted 5 years ago

igus absorbs handlebar shocks in concept bike
Posted 5 years ago

Easy lengthening and shortening of polymer e-chain
Posted 5 years ago

Connect and go with the new readychain speed from igus
Posted 5 years ago

Making linear module calculations easy
Posted 5 years ago

iglidur surpasses car endurance test around the world
Posted 5 years ago

Fast assembly of the world's largest polymer energy chain
Posted 5 years ago

Lose weight with the igus dry-tech diet
Posted 5 years ago

New e-tube for machine tools from igus
Posted 5 years ago

Direct drive robotic arms support lean automation
Posted 6 years ago

Robot mannequin "˜Porton Man' moves with igus
Posted 6 years ago

igus to exhibit new products at Advanced Engineering Show 2014
Posted 6 years ago

Eliminating bearing failure at low temperatures
Posted 6 years ago

igus e-chains in offshore applications
Posted 6 years ago

chainflex M cables guaranteed for 1 million double strokes
Posted 6 years ago

iglidur plastic filament for 3D printing low-friction components
Posted 6 years ago

Self-lubricating and quiet linear belt drive from igus
Posted 6 years ago

Secure cables in e-chains quickly and easily
Posted 6 years ago

Tribo makes all the difference in plastic bearings
Posted 6 years ago

igus unveils articulated robotic arm with 6 degrees of freedom
Posted 6 years ago

drylin Q now used in mobile control panels
Posted 6 years ago

igus says YES to University of Birmingham's Formula Students
Posted 6 years ago

Large-scale energy chain at Port of Felixstowe's rail traverser
Posted 6 years ago

RoHS update: environmental benefits of iglidur bearings
Posted 6 years ago

igus energy chains tame the tide
Posted 6 years ago

igus awards UK vector award for floating pontoon application
Posted 6 years ago

See igus products for machine builders and OEMs
Posted 6 years ago

Chainflex cables beat standard cables in dynamic applications
Posted 6 years ago

New and improved igus chainflex cables
Posted 6 years ago

e-spool provides power and data in all directions
Posted 6 years ago

Movie of the month
Posted 6 years ago

Automated coupling of energy chains for mobile equipment
Posted 6 years ago

Fully automatic coupling of e-chains for cranes
Posted 6 years ago

chainflex cables have DNV GL "˜Germanischer Lloyd' certificate
Posted 6 years ago

igus bearings drive on to championship victory
Posted 6 years ago

iglidur knife-edge rollers for conveyor applications
Posted 6 years ago

Pop-open e-chain provides easy access for cables
Posted 6 years ago

Wimbledon's roof glides with energy chains
Posted 6 years ago

igus expands its xiros polymer ball bearing range
Posted 6 years ago

speedicut rapid machining from igus now even more versatile
Posted 6 years ago

Fast assembly and quick connection for fully harnessed e-chains
Posted 6 years ago

igus Sales Engineers now all CSCS Certified
Posted 6 years ago

The car with plastic bearings travels the world
Posted 6 years ago

igus offers free on-site shows
Posted 6 years ago

Second-generation readycable finder from igus
Posted 6 years ago

Press fitting iglidur plain bearings made easy
Posted 6 years ago

igus plastics in 3D printers: lightweight and versatile
Posted 6 years ago

Corrosion-resistant e-chains for the deep
Posted 6 years ago

igus roadshow - request a visit to your premises
Posted 6 years ago

igus exhibits energy chains and bearings at ABTT 2014
Posted 6 years ago

E2 micro e-chains: small, light and even stronger
Posted 6 years ago

From pedals to steering, igus' bearings fit many applications
Posted 6 years ago

igus launches new interactive blog
Posted 6 years ago

igus to showcase bearing, e-chain and cable products at Hillhead
Posted 6 years ago

E4.1 light chain from igus is light and large
Posted 6 years ago

Power, data, air and media all in one system
Posted 6 years ago

igus dry-tech lab performs 7000 tests a year
Posted 6 years ago

Energy chain guide system enclosed for safe operation
Posted 6 years ago

Chainflex guarantee covers number of cycles performed
Posted 6 years ago

Modified car undertakes world tour to showcase iglidur bearings
Posted 6 years ago

igus scoops three iF design awards for innovative product design
Posted 6 years ago

Online technical data sheets available for chainflex cables
Posted 6 years ago

igus' dryspin technology offers more efficiency and less noise
Posted 6 years ago

Bearings for extreme outdoor applications such as solar panels
Posted 6 years ago

igus shows cable assemblies and readychains at MACH 2014
Posted 6 years ago

Chainflex hybrid servo cable with bus element for energy chains
Posted 6 years ago

chainflex custom cable configurator from igus
Posted 6 years ago

igus on tour for iglidur's 30th anniversary
Posted 6 years ago

igus drylin Q square linear guides with adjustable clearance
Posted 6 years ago

CFRIP from igus now extends to over 230 chainflex cable types
Posted 6 years ago

Enter the igus vector award competition 2014
Posted 6 years ago

14 new knife-edge, high-tech polymer roller dimensions at igus
Posted 6 years ago

Pillow block bearings for solar and food industries
Posted 6 years ago

Assembly tools cut energy chain opening times
Posted 6 years ago

igus to showcase compact readychain delivery system
Posted 6 years ago

igus triflex RSP for multi-axis robotics
Posted 6 years ago

igus bearings for high-load rotational applications
Posted 6 years ago

igus readychain light rack system slashes machine assembly costs
Posted 6 years ago

The igus automation range - plastics for longer life
Posted 6 years ago

igus manus UK award won for humanoid robot bearings
Posted 6 years ago

igus xiros ball bearings for multiple applications
Posted 6 years ago

Plain bearing linear axes for food and beverage applications
Posted 6 years ago

igus dry-tech sample box aids bearing selection process
Posted 6 years ago

High-performance xiros polymer bearings from igus
Posted 7 years ago

See how igus achieves high quality in bearings and energy chains
Posted 7 years ago

igus' robolink for multiple robot applications
Posted 7 years ago

Plastic parts from igus at Advanced Engineering Show 2013
Posted 7 years ago

Cables in less than 24 hours with igus readycable
Posted 7 years ago

iglidur bearing material is tested for durability
Posted 7 years ago

igus exhibits world's largest energy chain at Offshore Europe
Posted 7 years ago

Universal iglidur J gliding pads from igus
Posted 7 years ago

igus technology can reduce noise in wind turbines
Posted 7 years ago

Two new e-spool energy chain variants from igus
Posted 7 years ago

igus exhibits high-performance plastic bearings and robotics
Posted 7 years ago

Find the right product with free samples from igus
Posted 7 years ago

igus exhibits high-performance plastic bearings at DSEI 2013
Posted 7 years ago

igus exhibits largest plastic energy chain at Offshore Europe
Posted 7 years ago

Energy chains that are easy to install and cost effective
Posted 7 years ago

Easy-to-fill multi-axis energy chains from igus
Posted 7 years ago

igus introduces easy stripping to its chainflex range
Posted 7 years ago

igus food-grade bearings comply with EU 10/2011 and FDA specs
Posted 7 years ago

pikchain from igus has efficient continuous circular motion
Posted 7 years ago

Custom chainflex cables from igus available in just 3 weeks
Posted 7 years ago

igus exhibits new e-spool energy chain system at ABTT show 2013
Posted 7 years ago

Movie of the month
Posted 7 years ago

Video of the week - new stock plates from igus
Posted 7 years ago

igus exhibits maintenance-free plastic bearings at Subcon 2013
Posted 7 years ago

igus e-spool eliminates the need for slip rings on cable drums
Posted 7 years ago

igus speedifit service delivers complete sub-assemblies
Posted 7 years ago

New energy chains and cables for food industry applications
Posted 7 years ago

Dry-running linear systems enable lubricant-free operation
Posted 7 years ago

Energy chain system increases uptime for Jaguar Land Rover
Posted 7 years ago

Knife edge rollers for lubrication-free belt deflection
Posted 7 years ago

igus launches heavy duty igubal clip spherical bearings
Posted 7 years ago

Low-cost roller energy chain and guiding trough from igus
Posted 7 years ago

igus products defy woodworking dust for Routout
Posted 7 years ago

iglidur plastic bearings used for underwater applications
Posted 7 years ago

igus UK bearings and cabling at Southern Manufacturing 2013
Posted 7 years ago

igus to exhibit at International Armoured Vehicles 2013
Posted 7 years ago

igus energy chain protects huge extraction hose
Posted 7 years ago

igus bearings give dimensional stability when wet
Posted 7 years ago

Energy chains and cables used in giant astronomical telescope
Posted 7 years ago

Plastic bearings with self-lubricating properties run smoothly
Posted 7 years ago

igus linear drive modules for extreme conditions
Posted 7 years ago

British engineering celebrated with igus vector awards
Posted 8 years ago

igus bearings certified to medical standard
Posted 8 years ago

igus speedicut service delivers custom parts in 24 hours
Posted 8 years ago

Electrically conductive energy chains available within 24 hours
Posted 8 years ago

Wye Cylinders recommends igus polymer bearings
Posted 8 years ago

Free flexible cable guide and sample box from igus
Posted 8 years ago

igus DryLin R linear bearings save costs in particle analysers
Posted 8 years ago

Cost-effective plain bearing achieves fire-resistance standards
Posted 8 years ago

Miniature linear drives and cabling at Engineering Design Show
Posted 8 years ago

Maintenance-free plastic bearings enable cost savings
Posted 8 years ago

Bearings and energy chain systems meet tough camera applications
Posted 8 years ago

Movie of the month
Posted 8 years ago

Short movie demonstrates benefits of drylin W linear guide rail
Posted 8 years ago

Chainflex CFRIP cables are easy, quick and safe to strip
Posted 8 years ago

Drylin SLN-27 miniature linear drive with optional stepper motor
Posted 8 years ago

Condition monitoring system designed for long-travel e-chains
Posted 8 years ago

igus UK at Midlands Design & Manufacturing Show 2012
Posted 8 years ago

igus bearings, energy chains and chainflex cables at MACH 2012
Posted 8 years ago

Bearings from igus help enhance the movie and gaming experience
Posted 8 years ago

igus E6.1 energy chain is lighter, quieter and smoother
Posted 8 years ago

New xiros ball bearing materials from igus
Posted 8 years ago

New blue, metal-detectable igubal bearings for food industry
Posted 8 years ago

Blue iglidur A350 polymer plain bearings are FDA approved
Posted 8 years ago

New robolink multi-axis joint for robots and automation
Posted 8 years ago

Trailerteq wins igus UK manus Plastic Bearing Innovation Award
Posted 8 years ago

MBP Concepts wins igus UK manus Most Eye-Catching Design Award
Posted 8 years ago

See igus bearings, energy chains and cables at Interplas
Posted 9 years ago

Movie shows bicycle applications for polymer bearings
Posted 9 years ago

DryLin W plain linear bearings feature in short movie
Posted 9 years ago

Movie presents latest developments in polymer bearings
Posted 9 years ago

New movie shows versatility of igus energy chains
Posted 9 years ago

New catalogue of polymer bearings published by igus
Posted 9 years ago

E4.1 light saves weight in dynamic energy chain applications
Posted 9 years ago

Movie of the month
Posted 9 years ago

Energy chain innovations deliver benefits for machine builders
Posted 9 years ago

Detectable plastic bearings for food and drink machinery
Posted 9 years ago

See different material combinations used in plastic bearings
Posted 9 years ago

Films shows that iglidur is a girl's best friend
Posted 9 years ago

Explaining the options for DryLin plain linear bearings
Posted 9 years ago

Five-point checklist for specifying Energy Chains
Posted 9 years ago

Movie shows versatility of iglidur bearing materials
Posted 9 years ago

How to reduce the lead time for Energy Chains
Posted 9 years ago

Guidelok Slimline F guides requires less space
Posted 9 years ago

SLW Stop-and-Go features multiple carriages on one lead screw
Posted 9 years ago

Assembly tools save time when working on Energy Chains
Posted 9 years ago

New iglidur N54 environmentally-friendly bearing material
Posted 9 years ago

ReadyChains replace festoons to boost reliability
Posted 9 years ago

2011 Manus awards winners named by Igus
Posted 9 years ago

Igus Guidelok Slimline (SL) guides vertical energy chains
Posted 9 years ago

Linear actuators with polymer bearings and NEMA stepper motor
Posted 9 years ago

Igus celebrates 20 years of business in the UK
Posted 9 years ago

See igus P4 roller Energy Chain in action over long distances
Posted 9 years ago

See ReadyChain pre-assembled cables and carriers in action
Posted 9 years ago

MKM double-flange bearing is easy to install
Posted 9 years ago

See igus innovations at Midlands Design and Manufacturing
Posted 9 years ago

Energy chains for diverse applications on machine tools
Posted 10 years ago

Movie demonstrate Auto-Glide self-guiding energy chain
Posted 10 years ago

Single-wheel motorcycle trailer features igus bearings
Posted 10 years ago

New, improved TwisterChain circular energy chain
Posted 10 years ago

Movie explains DryLin WJRM hybrid linear bearings
Posted 10 years ago

Movie illustrates versatility of DryLin W linear guides
Posted 10 years ago

Movie shows xiros plastic ball bearings in action
Posted 10 years ago

Movie shows the world's largest energy chain in motion
Posted 10 years ago

Energy chain opening tool is easy and very quick to use
Posted 10 years ago

igus E-Rover conveys power and data for gantry cranes
Posted 10 years ago

Triflex RS energy chain module compatible with 100+ robots
Posted 10 years ago

Energy chains and Chainflex cables in crane applications
Posted 10 years ago

Plain linear guides offer advantages for robotic welding
Posted 10 years ago

Movie shows plain linear bearings in high-speed tests
Posted 10 years ago

Slewing rings with external toothed driving ring
Posted 10 years ago

Igus announces 2010 Vector Award winners
Posted 10 years ago

Movie explains Igus speedigus rapid moulding service
Posted 10 years ago

Igus unveils first continuously circulating energy chain
Posted 10 years ago

speedigus custom moulded plain bearings shipped in 24 hours
Posted 10 years ago

Guidelok Slimline avoids damage to hanging energy chains
Posted 10 years ago

TwisterBand energy chain is compact and cost-effective
Posted 10 years ago

CC-Link cable is designed for use in energy chains
Posted 10 years ago

Movie of the month
Posted 10 years ago

Energy chains keep hot swarf and chips away from cables
Posted 10 years ago

Igus iglidur bearing materials selected for ski bindings
Posted 10 years ago

Strain relief cable clamps for use with energy chains
Posted 10 years ago

Slewing ring bearings are more compact and cost-effective
Posted 10 years ago

New Igus products at Advanced Manufacturing show
Posted 10 years ago

DryLin rail guidance system for woodworking machinery
Posted 10 years ago

Slewing rings use self-lubricating, low-friction bearing pads
Posted 10 years ago

Plain bearing unit incorporates roller for low-friction sliding
Posted 11 years ago

Igus P4 energy chains offered in two new sizes
Posted 11 years ago

Technopolymer bearings - the advantages over alternatives
Posted 11 years ago

Continuous-flex cables - a buyer's guide
Posted 11 years ago

Cable carriers help to minimise automation downtime
Posted 11 years ago

Igus opens support centre in the Republic of Ireland
Posted 11 years ago

Applications demonstrate benefits of plastic bearings
Posted 11 years ago

Plastic energy chains last four times longer than steel
Posted 11 years ago

Chainflex cables offered with NFPA 79 approval
Posted 11 years ago

Featured photo
Posted 11 years ago

Test Drive Igus Energy Chains and Chainflex cables
Posted 11 years ago

Fibre-optic cable for energy chains withstands twisting
Posted 11 years ago

Energy-efficient energy chains and cables save money
Posted 11 years ago

Igus named 'Supplier of the Year' by IMA Klessmann
Posted 11 years ago

Igus releases QuickPin 2.0 online pinout configurator
Posted 11 years ago

Plain bearings last many times longer than linear guides
Posted 11 years ago

DryLin alternative to lead screw drives and pneumatics
Posted 11 years ago

E4.350 plastic energy chain is "the world's largest"
Posted 11 years ago

Expanded range of xiros polymer ball bearings
Posted 11 years ago

New lubrication-free, self-aligning plastic ball bearings
Posted 11 years ago

Igus unveils miniature high-temperature iglidur bearings
Posted 11 years ago

See energy chain innovations at Automatica 2008
Posted 11 years ago

E6 energy chain resists vibration better than alternatives
Posted 11 years ago

Antaris 2.5 wind turbine uses igubal self-aligning bearings
Posted 11 years ago

Igus bearings help mountain biker win Olympic gold
Posted 11 years ago

Self-lubricating polymer bearings out-perform bronze
Posted 11 years ago

E4.1 energy chain combines benefits of E4/4 and E4/100
Posted 11 years ago

Plain linear guide features adjustable clearance
Posted 11 years ago

Plain bearings help boost efficiency of solar energy plant
Posted 11 years ago

Access Igus energy chain data via a mobile phone
Posted 12 years ago

Igus P4 roller energy chains are quieter
Posted 12 years ago

Chainflex machine tool control cables are oil-resistant
Posted 12 years ago

Igus announces business expansion and Vector Awards
Posted 12 years ago

Plain bearings deliver environmental benefits
Posted 12 years ago

Igus launches GigE cable for dynamic applications
Posted 12 years ago

Energy chains and cables withstand Texan temperatures
Posted 12 years ago

Universal module suits cramped robot applications
Posted 12 years ago

Pre-harnessed energy chains save money for machine builders
Posted 12 years ago

Free energy chain inspections for summer shutdowns
Posted 12 years ago

Igus offers free samples to students and trainee engineers
Posted 12 years ago

Guidelok system keeps control of vertical energy chains
Posted 12 years ago

Machined plastic bearings have predictable lifetime
Posted 12 years ago

Chainflex CF Robot cable copes with torsional loads
Posted 12 years ago

Chainflex control cables gain UL and CSA approvals
Posted 13 years ago

New smaller version of DryLin ZLW belt-driven actuator
Posted 13 years ago

Innovative new products for dynamic power and data transmission
Posted 13 years ago

Ex-stock polymer bearings have predictable service life
Posted 13 years ago

Compact DryLin EasyTube linear unit is maintenance-free
Posted 13 years ago

Igus offers semi-finished bar stock and custom components
Posted 13 years ago

Regional robotics roadshow offers plenty to see
Posted 13 years ago

See new bearings and energy chains at Machine Building Show
Posted 13 years ago

Free samples of Energy Chains and Chainflex cables
Posted 13 years ago

Igus to show bar stock and cables at Southern Manufacturing
Posted 13 years ago

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Powerful but compact new board for today’s big computing applications

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New EMC filters for medical machinery applications

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