Posted to Applications on Saturday, October 16, 2010 Share:

Upgraded bearings save manufacturer EUR38,400 per year

A manufacturer of concrete pipes is saving EUR38,400 per year through reduced downtime thanks to a switch from standard bearings to NSK's Molded Oil bearings.

NSK's asset improvement programme has delivered an annual cost saving of EUR38,400 for a manufacturer of concrete pipes. This has been achieved by using NSK Molded Oil bearings to replace the original bearings that were lasting two to three months on average; this reduced failures on the blade support roller of a concrete pipe-slotting machine, as the Molded Oil bearings have so far operated for 12 months without any failures.

The problem on the original bearings, as identified by an NSK applications engineer, was the ingress of concrete dust. This is a common problem in the industry: the dust combines with bearing lubricant to produce an abrasive mixture that causes premature bearing failure. In this instance, the dust-contaminated lubricant was causing failures four times per year, with each failure resulting in eight hours' downtime, at a cost of EUR1200 per hour.

To overcome the problem, NSK's engineer recommended using bearings equipped with Molded Oil, a solid lubricant technology developed by NSK for bearings used in remote locations and/or where oil- and grease-absorbing dust is encountered.

Molded Oil has been proven to transform the performance of bearings used in machinery and equipment - in terms of reliability, maintenance intervals and operation - in environments exposed to contamination. It also enables plant operators to make real cost savings by replacing existing, and often costly, methods of lubricating machine parts.

Highly effective, Molded Oil is claimed to differ from other oil-impregnated plastics - in which the oil content is a mere few per cent by weight - by offering a lubricating oil content of more than 50 per cent by weight. This enables the material to maintain a good lubrication regime at all times, helped by the mechanism of oil discharge from the matrix; this is temperature-dependent, so the higher the heat generation, the higher the oil discharge rate. Operating temperatures are normally limited to 60degC.

About NSK's Asset Improvement Programme

NSK's AIP (Asset Improvement Programme) is a portfolio of value-added services that help end-user bearing customers in all market sectors to reduce their operating costs and improve efficiency and profitability. These benefits are achieved by delivering tangible savings to assets, such as equipment and machinery, and also by improving the working knowledge of maintenance and engineering personnel.

European Bearings Business Unit
Northern Road
Newark
NG24 2JF
UNITED KINGDOM

+44 (0)1636 605123

info-uk@nsk.com

www.nskeurope.com

More from NSK UK Ltd

Counterfeit bearings – NSK continues the fight against the fakes
Posted 3 days ago

New-generation bullet train runs on NSK bearings
Posted 1 week ago

Extended linear guide service life highlighted by NSK
Posted 2 weeks ago

NSK publishes new bearings catalogue for electric motors
Posted 2 weeks ago

How to identify and avoid purchasing fake NSK bearings
Posted 3 weeks ago

Cash-flow support programme for NSK linear motion products
Posted 3 weeks ago

NSK develops ultra-high-speed ball bearings for EV motors
Posted 1 month ago

New Precision Machine Components catalogue from NSK
Posted 1 month ago

New NSK heat treatment plant protects supply chains
Posted 1 month ago

Recycling plant saves €50,000+ p.a. with NSK mounted bearings
Posted 2 months ago

NSK verification app upgraded to include industrial bearings
Posted 2 months ago

NSK TL bearings double service life in papermaking machinery
Posted 3 months ago

Counterfeit bearings - know the risks
Posted 3 months ago

NSK bearings save nearly €3 million at steel mill
Posted 4 months ago

New online training for food and beverage bearing applications
Posted 5 months ago

Switching to NSK bearings helps manufacturer save EUR100,000 p/a
Posted 5 months ago

NSK bearings save soft drinks producer over EUR10,000 per year
Posted 6 months ago

Direct-drive wheel unit designed for low-noise mobile robots
Posted 6 months ago

NSK endorses recommendations in TCFD report on climate change
Posted 7 months ago

NSK bearings and training save machine builder over EUR13,000
Posted 7 months ago

New online training module for vibrating screens
Posted 7 months ago

NSK ball screws for electric-hydraulic braking systems
Posted 7 months ago

NSK lubrication units save roof tile plant EUR4950 per year
Posted 8 months ago

Bearings withstand shock and vibration at woodworking plant
Posted 8 months ago

NSK wins Monozukuri Award or its DIN-standard ball screw
Posted 9 months ago

Switching to NSK bearings on milling machine saves EUR35,600 pa
Posted 9 months ago

NSK in-wheel motor charges wirelessly while in motion
Posted 9 months ago

NSK bearings save steelworks EUR372,555 per annum
Posted 10 months ago

NSK appoints MCA as authorised distributor
Posted 10 months ago

Lubrication unit improves performance of linear guides
Posted 10 months ago

Lubrication units improve reliability for cereal manufacturer
Posted 10 months ago

NSK ball screws incorporated in electric press brakes
Posted 11 months ago

NSK appoints Rubix Haarlem as Certified AIP Service Branch
Posted 11 months ago

NSK launches new app to combat counterfeiting
Posted 11 months ago

DELBA Electrical named first NSK Certified Workshop
Posted 11 months ago

NSK European Distributor Convention takes place in Dubrovnik
Posted 11 months ago

NSK Europe Ltd appoints Dr Ulrich Nass as new CEO
Posted 1 year ago

New housed bearings and custom rolling bearings at Agritechnica
Posted 1 year ago

NSK linear roller guides benefit from enhanced seals
Posted 1 year ago

Longer-life four-row tapered roller bearings for rolling mills
Posted 1 year ago

Spindle bearings for high-speed, high-precision machine tools
Posted 1 year ago

Precision ball screws with three times longer life
Posted 1 year ago

New ball screws with interchangeable nut-shaft combinations
Posted 1 year ago

New deep-groove ball bearings boost electric motor efficiency
Posted 1 year ago

NSK Click!Speedy simplifies specification of linear guides
Posted 1 year ago

NSK appoints Coroll as Certified AIP Partner in Czech Republic
Posted 1 year ago

NSK unveil ball screws, bearings and linear guides at EMO 2019
Posted 1 year ago

NSK catalogue details high-speed DIN-standard ball screws
Posted 1 year ago

Ball screws for servo-electric actuators in powder presses
Posted 1 year ago

Molded-Oil bearings extend conveyor service life in food plant
Posted 1 year ago

Bespoke ball screws used for moving large injection mould tools
Posted 1 year ago

Online Calculation Tools predict savings from using NSK bearings
Posted 1 year ago

NSK Europe appoints Dr Ulrich Nass as Chief Operating Officer
Posted 1 year ago

Pizza manufacturer makes significant savings with NSK bearings
Posted 1 year ago

NSK online training module focuses on jaw crusher bearings
Posted 1 year ago

Switching to NSK bearings saves EUR400,000 for ore plant
Posted 1 year ago

NSK solves conveyor failure issues at drinks plant
Posted 1 year ago

Root cause analysis aids development of new bearing materials
Posted 1 year ago

Switching to NSK linear guides gives nine-times longer life
Posted 1 year ago

Cylindrical roller bearings for continuous casting machines
Posted 1 year ago

Switching to NSK high-performance bearings saves EUR140,000
Posted 1 year ago

NSK high-capacity angular contact ball bearings for longer life
Posted 1 year ago

NSK opens training centres and announces new course programme
Posted 1 year ago

Bearing designs to enhance performance of offshore wind turbines
Posted 1 year ago

Optimise bearings to avoid production downtime
Posted 2 years ago

Condition monitoring for bearings improves grinding process
Posted 2 years ago

Correct installation prevents premature bearing failure
Posted 2 years ago

NSK appoints APRB Center in Moscow as new Certified AIP Partner
Posted 2 years ago

Condition Monitoring Service saves pump manufacturer EUR34,500
Posted 2 years ago

NSK Needle Bearing Poland presented with Toyota Supplier Award
Posted 2 years ago

Switching to NSK bearings saves energy plant EUR134,000 per year
Posted 2 years ago

NSK Molded-Oil bearings offer long life at food plants
Posted 2 years ago

NSK solves repeat failures of machine tool spindle bearings
Posted 2 years ago

Learn about mechanical tools for bearings at NSK academy
Posted 2 years ago

Induction heater tutorial added to NSK academy
Posted 2 years ago

New pump bearings save EUR28,970 per annum at energy plant
Posted 2 years ago

NSK academy hosts LAS-Set tutorial module
Posted 2 years ago

How materials and surface treatments improve bearing reliability
Posted 2 years ago

NSK launches world's fastest high-load ball screws
Posted 2 years ago

Moulding machine OEM opts for NSK's NH linear guides
Posted 2 years ago

NSK's new S-HTF ball screws made of 'Tough Steel'
Posted 3 years ago

NSK Linear Guides solve pick-and-place machine problems
Posted 3 years ago

A new type of roller bearing for continuous casting machines
Posted 3 years ago

NSK's NH/NS Linear Guides win Cho Monozukuri Award
Posted 3 years ago

NSK ball screws replace hydraulics in powder presses
Posted 3 years ago

NSK expands production at Kielce plant
Posted 3 years ago

Stress-free troubleshooting with NSK 's Bearing Doctor App
Posted 3 years ago

Optimising bearing seals for agricultural applications
Posted 3 years ago

NSK bearings for ball screw drives offer high load factors
Posted 3 years ago

NSK Agri Disc Hub units fitted to disc harrows
Posted 3 years ago

NSK Europe is launching the NSK academy online training platform
Posted 3 years ago

NSK launches new bearing care products as part of AIP+
Posted 3 years ago

NSKHPS range includes large cylindrical roller bearings
Posted 3 years ago

Laser alignment tools offered as part of NSK's AIP
Posted 4 years ago

Toughcarrier extends NSK's high load actuator portfolio
Posted 4 years ago

Machine shop saves EUR24,000 PA thanks to NSK spindle bearings
Posted 4 years ago

NSKHPS bearings offer high performance and long life
Posted 4 years ago

NSK expands size of high-load ball screw support bearings
Posted 4 years ago

NSK unveils AIP+ Added Value Programme
Posted 4 years ago

APTSURF high-precision cylindrical roller bearings from NSK
Posted 4 years ago

NSK celebrates 100 years of motion technologies
Posted 4 years ago

NSK offers bespoke products for papermaking sector
Posted 4 years ago

NSK Solutions App update adds even more value
Posted 4 years ago

NSK updates rolling bearings catalogue
Posted 5 years ago

NSK's high-speed, low-noise Ball Screw Generation II
Posted 5 years ago

NSK at EMO MILANO 2015
Posted 5 years ago

NSK bearings deliver large saving for fish processor
Posted 5 years ago

Expanded range of NSKHPS high-performance standard bearings
Posted 5 years ago

Bearings contamination identified through NSK's AIP analysis
Posted 5 years ago

NH and NS series linear guides offer higher dynamic load rating
Posted 5 years ago

Interview with Michael Preinerstorfer, NSK Europe
Posted 5 years ago

NSK bearings deliver EUR46k savings for steel plate rolling mill
Posted 5 years ago

NSK low-torque bearings improve energy efficiency in MRO sector
Posted 5 years ago

Bakery saves EUR27,000 per year thanks to NSK bearings
Posted 5 years ago

Powder presses: clear advantages thanks to new drive concept
Posted 5 years ago

NSK service: an introduction to bearings for non-experts
Posted 5 years ago

NSK wins award at Russian paper industry expo
Posted 5 years ago

New brochure for farm machinery bearings
Posted 5 years ago

Bearing design for electric motors
Posted 5 years ago

Apps for bearings to benefit end users
Posted 6 years ago

NSK at Innotrans - Successful premiere in Berlin
Posted 6 years ago

The AIP programme in machining
Posted 6 years ago

Watch Super Precision bearing manufacture at Newark UK factory
Posted 6 years ago

Bearings in agricultural machinery
Posted 6 years ago

YouTube channel demos new NSK products and plant tours
Posted 6 years ago

Michael Preinerstorfer MD for industrial business for NSK Europe
Posted 6 years ago

NSK guide: improving pump performance in mining and quarrying
Posted 6 years ago

Time for OEMs to check their sleeves
Posted 6 years ago

NSK extends the service life of its wheelset bearings
Posted 6 years ago

NSK NH and NS linear guides last twice as long as alternatives
Posted 6 years ago

NSK AIP Programme is set reduce operational costs
Posted 6 years ago

NSK launches Added Value Programme AIP for 2014
Posted 6 years ago

NSK cost-saving calculator app for tablets, smart phones and PCs
Posted 6 years ago

NSK's Molded-Oil bearings deliver savings for paper manufacturer
Posted 6 years ago

Unique 2D laser code provides traceability for NSK bearings
Posted 6 years ago

Selecting bearings for industrial gearboxes
Posted 6 years ago

New range of spherical roller bearings included in NSK guide
Posted 6 years ago

Traceability in bearing manufacture
Posted 6 years ago

Ultra-high-speed bearings are key to machine tool performance
Posted 7 years ago

How to achieve optimum bearing performance in gearboxes
Posted 7 years ago

Bearings in compressor and pump development: a guide
Posted 7 years ago

Energy efficient and longer life bearings for electric motors
Posted 7 years ago

Compact booklet helps with choosing bearings and ordering parts
Posted 7 years ago

Dr Jürgen Ackermann named new CEO of NSK Europe Ltd
Posted 7 years ago

NSK design & development programme improves bearing performance
Posted 7 years ago

Improving bearing life is key to reducing costs for cement plant
Posted 7 years ago

Performance improvements for NSK deep groove ball bearings
Posted 7 years ago

Bosch names NSK "˜Preferred Supplier'
Posted 7 years ago

Robustshot angular contact bearings deliver speeds over 3m dmn
Posted 7 years ago

New bearing designs keep the steel industry rolling
Posted 7 years ago

NSK boosts its business in emerging markets
Posted 7 years ago

NSK named supplier of the year by Franz Kessler GmbH
Posted 7 years ago

Free pocket guide for NSK SNN Series plummer blocks
Posted 7 years ago

Cost savings made through reduced annealing oven bearing usage
Posted 7 years ago

Bespoke bearings for energy-saving electric drives
Posted 7 years ago

Linear technology: bespoke products and green engineering
Posted 7 years ago

Current trends and development projects for wind turbine bearing
Posted 7 years ago

Heat-resistant deep-groove ball bearings slash costs
Posted 7 years ago

Low-torque bearings bring energy, efficiency & size savings
Posted 7 years ago

NSK to exhibit at JIMTOF 2012
Posted 8 years ago

High-performance angular-contact bearings with optimised design
Posted 8 years ago

Free technical publication for precision linear guides
Posted 8 years ago

Bearing cage technology improves screw compressor reliability
Posted 8 years ago

Asset improvement programme solves bearing contamination issue
Posted 8 years ago

Free brochure for bearings users in the cement industry
Posted 8 years ago

Asset improvement programme delivers savings for sludge press
Posted 8 years ago

Molded oil bearings deliver cost savings on machinery operation
Posted 8 years ago

NSK and Brammer offer interactive solutions to bearing problems
Posted 8 years ago

NSK publishes technical handbook 'Ball Bearing Units'
Posted 8 years ago

NSK launches Advanced Steel Industry Kit, a free production aid
Posted 8 years ago

NSK'S EP Steel saves money for steel industry Sendzimir Mill
Posted 8 years ago

Bearing technology critical for small wind turbine performance
Posted 8 years ago

Super-TF steel makes savings for cold rolling mill
Posted 8 years ago

NSK to show spherical roller bearings at Hillhead 2012
Posted 8 years ago

Making practical use of molded-oil bearings
Posted 8 years ago

Long-life lipped thrust race for severe lubrication conditions
Posted 8 years ago

High-reliability wheel bearings used in diesel hybrid vehicles
Posted 8 years ago

Robotic guide dog uses recognition and guidance technologies
Posted 8 years ago

Energy-saving bearings for high-efficiency motors
Posted 8 years ago

High-quality ball screws replace planetary roller screws
Posted 8 years ago

NSK adds MECHATROLINK driver unit to Megatorque motor range
Posted 8 years ago

Ultra high-speed ball bearings for motors and power generators
Posted 8 years ago

NSK expands range of bearings manufactured in UK
Posted 9 years ago

PH series linear guides are high-precision yet interchangeable
Posted 9 years ago

HMS series ball screws offer high performance and low noise
Posted 9 years ago

Spacea SJ series bearings for high temperatures and vacuums
Posted 9 years ago

EMM-VS Series cylindrical roller bearings for vibrating machines
Posted 9 years ago

New shielded, double-row angular contact ball bearings
Posted 9 years ago

Higher-specification bearings save EUR9000 per year
Posted 9 years ago

VS Series spherical roller bearings last twice as long
Posted 9 years ago

Hi-TF bearings help to prevent premature cement plant failures
Posted 9 years ago

Bearings and energy efficiency in machinery
Posted 9 years ago

Bearing optimisation in challenging environments
Posted 9 years ago

Molded Oil bearings save quarry EUR14,389 per year
Posted 9 years ago

Molded Oil bearings boost reliability of vegetable washer
Posted 9 years ago

HPS spherical roller bearings offered in larger sizes
Posted 10 years ago

Hybrid bearings for wind turbines at HUSUM WindEnergy
Posted 10 years ago

Uprated bearings reduce downtime in steelworks
Posted 10 years ago

All-in-one bearing units save cost on vibratory screens
Posted 10 years ago

NSK receives quality award from PSA
Posted 10 years ago

Shenyang NSK Precision Co Ltd established in China
Posted 10 years ago

Self-lube mounted bearing units benefit from improved seals
Posted 10 years ago

Free guide: Maintenance of Bearings
Posted 10 years ago

Free guide to selecting gearbox bearings
Posted 10 years ago

Bearing change eliminates premature seal failures
Posted 10 years ago

Bearings and grease together save EUR337,600
Posted 10 years ago

NSK units Bearings and Linear Products departments
Posted 10 years ago

Bearing recommendation saves EUR11,000 per year
Posted 10 years ago

Long-life, high-reliability bearings for centrifugal pumps
Posted 11 years ago

Novel ultra-high-speed hybrid angular-contact bearings
Posted 11 years ago

Triple-lip-sealed bearings achieve rapid pay-back
Posted 11 years ago

Low-torque, low-friction ball bearings for hybrid vehicles
Posted 11 years ago

Cost-savings for food processors and manufacturers
Posted 11 years ago

Tough, high-performance bearings for mining machinery
Posted 11 years ago

Spherical roller bearings offer better performance and life
Posted 11 years ago

Bearings combine benefits of stainless steel and moulded oil
Posted 11 years ago

NSK launches sealed-clean spherical roller bearings
Posted 11 years ago

NSK Europe launches new website
Posted 11 years ago

Life-Lube bearings are water- and chemical-resistant
Posted 11 years ago

Rolling bearings suit the needs of beverage production
Posted 11 years ago

Free Bearing Doctor helps to avoid production downtime
Posted 12 years ago

How to use housed bearing units to save costs
Posted 12 years ago

NSK Friendly Service - new opportunities for the disabled
Posted 12 years ago

Free guide to handling and mounting bearings
Posted 12 years ago

Micro-manipulation system boasts accuracy and efficiency
Posted 12 years ago

NSK offers free bearing replacement guide
Posted 12 years ago

How choosing the right lubricant can deliver huge savings
Posted 13 years ago

High-tech polymer cages improve machine tool bearings
Posted 13 years ago

Environmental considerations in relation to bearings
Posted 13 years ago

NSK invests to boost output by one-third
Posted 13 years ago

Pin-type bearing cages are six-times stronger
Posted 13 years ago

Water Tough (WTF) bearings last longer in the wet
Posted 13 years ago

Bearings deliver improved productivity in papermaking
Posted 13 years ago

Free guide to bearings for petrochemical applications
Posted 13 years ago

Molded Oil bearings cut cost of ownership on packaging machine
Posted 14 years ago

More applications

20 hours ago

HARTING at Smart Factory Expo 2020

The comapny will be showcasing its range of connectivity solutions at the online Smart Factory Expo from the 9th to the 13th November 2020

20 hours ago

New ecolink cables for field mounted sensors

ifm electronic is now offering an extensive range of ecolink cables for use with field-mounted sensors, said to be suitable for use in a wide range of applications, including those in hygienic and wet areas

1 day ago

New vibration damper means no great shakes

Elesa has introduced a new range of AISI 316 stainless steel wire rope vibration dampers

1 day ago

Visit the Schaffner SPS Drives 2020 virtual exhibition stand

A digital exhibition of EMC/EMI filters for regenerative drive applications and more

2 days ago

High-quality UK made ABS power supply cases

13A Plug-in and In-line styles from BCL Enclosures includes flame-retardant ABS models

3 days ago

Variohm Group buys Phoenix America

Based in Fort Wayne, Indiana ,Phoenix offers a range of absolute and incremental encoders, together with speed and proximity sensors, custom moulded magnets and more

3 days ago

New chain configurator aids machine builders

Tsubaki's recently unveiled configurator can make specifying chain a whole lot quicker and easier

3 days ago

Parker launches new hydraulic fluid particle contamination monitor

The company’s icount LaserCM30 Particle Contamination Monitor is now available and can provide test results in 90 seconds

4 days ago

Last few places on Machinery Safety Course

Just a handful of places remain available on the last Pilz City & Guilds accredited Machinery Safety Course in 2020. Diary date is December 14th to 17th

4 days ago

Camozzi Automation launches new quick exhaust safety valves

Designed to provide a plug and play solution for OEMs that need to be compliant with Machinery Directive 2006/42/EC, Camozzi Automation says that its new quick exhaust 2-way safety valve range also complies with ISO 13849-1 covering the safe design of control systems which perform safety functions